The Flatbed Die Cutting and Creasing Machine integrates automatic feeding, die cutting, creasing, embossing, waste stripping, and finished-product stacking into one highly efficient converting system.

The platen die-cutting machine can be configured with different feeding systems, including a lead-edge feeder, bottom suction feeder, and top suction feeder, to meet the processing requirements of different paper and board materials. Various waste-removal configurations are available, including non-stripping, semi-stripping, and full stripping options.

It is suitable for processing a wide range of packaging products, including corrugated boxes, litho-laminated corrugated boxes, folding cartons, gift boxes, and paper hang tags. The machine is designed to handle irregular die-cutting, special openings, and complex creasing and forming requirements, while reducing manual labor through a high degree of automation.

It is an ideal post-printing and converting machine for packaging plants, particularly for the die cutting, creasing, forming, and finishing of cartons and other paper-based packaging products.

Main Functions

1. Die Cutting

The machine cuts the board according to the contours of the die-cutting forme to create finished product shapes, carrying handles, finger holes, ventilation holes, windows, slots, and other irregular contours.

It provides clean and precise cutting with minimal burrs, ensuring consistent product quality.

2. Creasing

The machine creates precise crease lines without cutting through the board. The creasing depth and pressure can be adjusted according to the material and product requirements, ensuring smooth folding and forming while reducing the risk of cracking.

3. Embossing

The embossing function creates raised or recessed patterns, graphics, and logos on the packaging surface, enhancing the visual appearance and perceived quality of premium gift boxes and other high-end packaging products.

4. Automatic Feeding

Different feeding systems can be selected according to the material and application. The feeding system is suitable for corrugated board, paperboard, and other packaging materials.

Depending on the configuration, the machine can be equipped with functions such as double-sheet detection, fault alarms, sheet counting, and non-stop sheet replenishment, helping reduce downtime and improve production efficiency.

Waste Stripping Options

Different waste-removal configurations are available according to production requirements.

Non-Stripping

The machine performs die cutting and creasing only. All waste material is removed manually during the subsequent process.

Semi-Stripping

Internal waste, such as carrying-handle waste and inner holes, is automatically removed. The outer waste frame remains connected to the finished sheets during delivery, and the remaining perimeter waste is removed manually.

Full Stripping

Both internal and external waste are automatically separated from the die-cut sheets. Finished blanks are automatically separated and stacked, significantly reducing manual labor and improving overall production efficiency.

Integrated stripping is commonly used on automatic flatbed die-cutting lines because it combines die cutting, creasing, waste removal, and delivery into a continuous process.

Applications of the Flatbed Die Cutting Machine

1. Corrugated Box Industry

The machine can process E-, F-, B-, C-, and A-flute corrugated board, as well as five-layer corrugated board, for the production of:

• Fruit boxes
• Beverage cartons
• Appliance packaging boxes
• E-commerce shipping boxes
• Die-cut corrugated boxes
• Carry-handle boxes
• Dividers and pads
• Special-shaped cartons

Compared with conventional slotting machines, a flatbed die cutting machine can produce complex box shapes, irregular openings, special cutouts, and sophisticated crease patterns that cannot be easily achieved by standard slotting processes.

It is also suitable for high-volume production of litho-laminated and printed corrugated boxes.

2. Folding Carton & Gift Packaging Industry

The machine can process coated paperboard, white cardboard, greyboard, and other paperboard materials for the production of:

• Cosmetic boxes
• Pharmaceutical boxes
• Food packaging
• Gift boxes
• Tobacco and alcohol packaging
• Premium folding cartons

The machine can perform die cutting, creasing, window cutting, and embossing to meet the requirements of high-quality folding carton and gift packaging production.

3. Other Paper Products

The machine can also be used for die cutting and creasing of:

• Paper hang tags
• Greeting cards
• Paper inserts
• Folders
• Paper packaging components
• Other customized paper products

With optional tooling, selected thin materials such as PVC, PET, and thick self-adhesive materials can also be processed, depending on the machine configuration and material specifications.

Feeding System Options

Different feeding systems are available to match different materials and production requirements.

1. Top Suction Feeder

The top suction feeder is suitable for paperboard, thin folding cartons, and other relatively light sheet materials. It is generally not recommended for heavy corrugated board applications.

2. Lead-Edge Feeder

The lead-edge feeder provides high-speed and stable feeding with strong adaptability to corrugated board, particularly for large-volume production of standard corrugated boxes.

It offers good resistance to board warping and helps maintain stable feeding at high production speeds. However, extra attention may be required when processing smooth or laminated boards, as the surface may be more prone to slipping.

Lead-edge feeding is widely used for corrugated board die cutting because of its strong board adaptability and stable high-speed transport.

3. Bottom Suction Feeder

The bottom suction feeder uses vacuum suction from underneath the sheet and minimizes direct contact with the printed or laminated surface.

It is particularly suitable for high-quality litho-laminated corrugated boxes and premium printed packaging, where surface protection is important.

High Automation for Efficient Carton Converting

By integrating feeding, die cutting, creasing, embossing, stripping, and stacking, the flatbed die cutting machine can significantly reduce manual operations and improve overall production efficiency.

Different machine configurations can be selected according to board type, sheet size, product design, production volume, and automation requirements, providing flexible solutions for corrugated box and folding carton manufacturers.

Machine Specifications：